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Electron Beam Welding Services

With the acquisition of KTI, Inc, Advance Welding now specializes in Nadcap and FAA certified electron beam welding and laser welding. All of KTI’s key skilled personnel, machinery, and capabilities for electron beam welding and laser welding came across in the acquisition.

We provide welded components for ground turbine engines, power generation equipment, sensor components, missile components and turbo machinery. Various capabilities include tooling, fixturing, designing, etching, inspection, research and development. The acquisition of KTI expands Advance Welding’s ability to serve the aerospace, automotive, electronic, military, medical, commercial and industrial industries.

Advance Welding provides electron beam welding services that can accommodate large and small components. We achieve superior control over depth of penetration, weld dimensions, and other properties. Electron beam welding can join together metals that are difficult or impossible to weld with conventional welding processes. EB welding produces welds that are deeper, narrower, and less tapered than conventional welding processes.

Our electron beam welding facilities include large chambers measuring up to 7.5' in diameter x16' long, serviced by 3 ton cranes. In house testing capabilities include sectioning, etching, microscopic evaluation, helium leak detecting, and hardness testing. We also possess the ability to stress relieve parts up to 6’ in length.

To better meet the needs of our clients, we have developed strategic alliances with other complementary service shops. These include machining, alternative weld processes, and non-destructive testing.

Advance Welding can handle full project and supply chain management for a wide range of components. In addition, our well-equipped facility possesses a limited variety of machining capabilities that complement our welding services. Advance Welding has engineering staff who can offer expertise and assistance in weld joint design and material selection.

Advance Welding is now an industry leader in Electron Beam welding technology.

Examples of Our Work

Electron Beam Welding of Long Stainless Steel Vacuum Chamber Part for Nuclear Physics Lab
Electron Beam Welding of Steel Diaphragm for the Utility Industry
Electron Beam Welding of a Distance Tube Assembly for the GBT & Power Generation Industry
Laser and Electron Beam Welding of Stainless Steel Assembly for the Commercial Industry

Electron Beam & Laser Welding Capabilities

Industry Focus

  • Aerospace
  • Automotive
  • Biomedical
  • Computer & Communications
  • Electronics
  • Industrial
  • Medical
  • Military, Defense, and Homeland Security
  • Oil & Gas Power Generation
  • Sensors
  • Gear Manufacturers

Electron Beam & Laser Welding Application

  • Aircraft Engine Components
  • Airframe Components
  • Automotive Components
  • Ground-Based Turbine Components

We can handle a large range of applications

  • Machine Builders
  • Fabrication Shops
  • Paper & Pulp
  • Temperature, Vibration, and Pressure Sensors

Advantages

  • High Purity
  • Higher Welding Speeds
  • Minimal Distortion
  • Low Heat Input
  • Minimal Need for Secondary Operations
  • Precise Control Over Weld Penetration
  • Repeatable Process Control

Can Join:

  • Copper and Non-Ferrous Alloys
  • Dissimilar Metals & Alloys
  • Materials w/ Different Conductivities
  • Nickel Alloys
  • Stainless Steel Alloys
  • Super & High-Temperature Alloys

Electron Beam Welding Equipment

Hamilton Standard SW-5

  • 192″ x 90″ Dia.
  • CNC Controlled
  • 5 Ton Capacity

Hamilton Standard W-2

  • 132″ x 62″ x 62″
  • 1 Ton Capacity

Hamilton Standard W-2

  • 62″ x 62″ x 62″
  • CNC Controlled

Hamilton Standard W-2

  • 78″ x 36″ x 36″

Leybold Hereaus W-3

  • 108″ x 56″ x 66″

Wentgate

  • 12″ x 12″ x 12″

Production Volume

Min
1 Part
Prototype to Production
Multi-Shift Operation

Max
100,000+ Parts Per Year

Part Weight

Max
5 Ton Capacity

Certifications

  • Boeing
  • G.E.
  • Honeywell
  • Lockheed Martin
  • Pratt & Whitney
  • Rolls Royce

ITAR
Mil-Spec
NADCAP
FAA

Additional Services Provided

Assembly

  • Multi-Component Assemblies

Engineering

  • Weld Development
  • Weld Joint Design
  • Material Selection

Evaluation

  • Sectioning
  • Etching
  • Microscopic

Helium Leak Testing (10 -9 cc/sec.)
Machining

  • Custom Fixturing and Tooling

Research and Development
Stress Relieving

Have a project in mind? Email us at: aw@theperfectweld.com or call (413) 734-4544

Have an Aerospace or Mil-Spec Welding Project in Mind?

Request a Quote Below!

Advance Welding is truly a part of our team. They are always ready with the best customer service and technical support. They are always working to exceed our expectations. Best in class.

Mike